Become a supporter to remove this ad

User Tag List

+ Reply to Thread
Results 1 to 14 of 14
Like Tree3Likes
  • 2 Post By Rich
  • 1 Post By kel999

Thread: Piston not pushing in

  1. #1
    Member
    Join Date
    Jul 2010
    Location
    Parkerville
    Motorbike
    Suzuki Across
    Liked
    0 times
    Posts
    101
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)

    Piston not pushing in

    So I'm changing the rear pads on my bike (Suzuki Across), and obviously you need to push the piston in because the new pads are thicker. I've managed to push in one side, which was quite easy, but the other side just won't budge. I've loosened the bleed valve so the pressure should be able to relieve itself.

    Does anyone have any tips to get the piston to budge without taking the whole caliper off and apart?

    I've attached a picture of the offender.
    rear brake2.jpg

  2. #2
    Member gunn parker's Avatar
    Join Date
    Apr 2011
    Location
    South of the river
    Motorbike
    Zx9 R
    Liked
    12 times
    Posts
    752

    Mentioned
    2 Post(s)
    Tagged
    0 Thread(s)
    Take the opposite side pad out, put a socket into the centre of the piston. Then put a clamp (might be called a H clamp) onto the socket and the back of the caliper. Take life lid off the resivour and watch for spilling fluid. Then wind in the clamp and push the piston in.
    Quote Originally Posted by out_in_front View Post
    #4: Pillion gets treated like they are made of glass and irreplaceable - I don't want that shit on my hands if I make a mistake doing something silly.

  3. #3
    Member ninjaa's Avatar
    Join Date
    Mar 2010
    Location
    Lockridge
    Motorbike
    Aprilia RS125 (half) & cbr600 f4i (Track)
    Liked
    67 times
    Posts
    2,334
    Mentioned
    10 Post(s)
    Tagged
    0 Thread(s)
    Yeah just cracking the resorvoir should be enough to get it back enough?
    Quote Originally Posted by Gothchick View Post
    She is female after all.

  4. #4
    Member Big_Dave's Avatar
    Join Date
    Jan 2009
    Location
    Floreat
    Liked
    11 times
    Posts
    2,593
    Mentioned
    1 Post(s)
    Tagged
    0 Thread(s)
    Screw driver works when that happens to me.

    Put the old pads back in, jam a big screw driver in where the disk would usually go and pull on an angle and the piston should slowly go back, then chuck the old ones and pop the newbies in.

    Note: this only works with the caliper off the bike :p
    When I get sad, I stop being sad, and be AWESOME instead. True story.

    Quote Originally Posted by lobes89 View Post
    Yea I like the bike but it's hard to get my foot under the brake lever

  5. #5
    Member filbert's Avatar
    Join Date
    May 2009
    Location
    bunbury
    Motorbike
    Ducati 916S, Ducati Hypermotard 1100S, DRZ400E motard.
    Liked
    454 times
    Posts
    5,463
    Mentioned
    28 Post(s)
    Tagged
    0 Thread(s)
    if you think it's seized you can try clamping the other piston and give the lever a little squeeze to see if it moves out, or there's the possibility that it's a single piston caliper but i haven't looked that closely because i suck at diagnosis by photograph
    Do you remember the good old days before the internet?

    when arguments were only entered into by the physically or intellectually able.

  6. #6
    Moderator Rich's Avatar
    Join Date
    Apr 2006
    Location
    Perth...Home sweet home...
    Liked
    416 times
    Posts
    13,707

    Mentioned
    42 Post(s)
    Tagged
    0 Thread(s)
    A good thing to always do is to squeeze the lever a little to get the piston out a little, then get brake cleaner and a tooth brush and clean the piston before trying to push it back in...

    Your seals will love you for doing this...
    rgvlee and henrys like this.

  7. #7
    Member Desmo's Avatar
    Join Date
    Jul 2006
    Liked
    770 times
    Posts
    38,226
    Mentioned
    52 Post(s)
    Tagged
    0 Thread(s)
    I'm with Rich.

  8. #8
    Member
    Join Date
    May 2006
    Liked
    10 times
    Posts
    686
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)
    Word of warning Mo'.....It looks like your pistons have some rust on them?...pop them out and give them a tizzy up with fine emery cloth...make sure they slide freely when replaced...If the rust on the pistons sticks on the seal when pushed further back in because of the thicker 'new' pads.. this can cause your brakes to lock on when they heat up on the first application..(from experience?.
    gunn parker likes this.

  9. #9
    Member
    Join Date
    Jul 2010
    Location
    Parkerville
    Motorbike
    Suzuki Across
    Liked
    0 times
    Posts
    101
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)
    Looks like it'll be a job for tomorrow morning then. I'll get some brake cleaner when I go out. Thanks for the help guys.

  10. #10
    Member ninjaa's Avatar
    Join Date
    Mar 2010
    Location
    Lockridge
    Motorbike
    Aprilia RS125 (half) & cbr600 f4i (Track)
    Liked
    67 times
    Posts
    2,334
    Mentioned
    10 Post(s)
    Tagged
    0 Thread(s)
    Quote Originally Posted by Rich View Post
    A good thing to always do is to squeeze the lever a little to get the piston out a little, then get brake cleaner and a tooth brush and clean the piston before trying to push it back in...

    Your seals will love you for doing this...
    Yeah, good idea! Replacing seals is an annoying & fiddly job, IMO
    Quote Originally Posted by Gothchick View Post
    She is female after all.

  11. #11
    Member Pinkee's Avatar
    Join Date
    May 2004
    Location
    Perth, Western Australia, Australia
    Motorbike
    Tiller, zx10r-broke or track hmmm, cbr2fiddy-RIP
    Liked
    25 times
    Posts
    393
    Mentioned
    5 Post(s)
    Tagged
    0 Thread(s)
    Quote Originally Posted by Rich View Post
    A good thing to always do is to squeeze the lever a little to get the piston out a little, then get brake cleaner and a tooth brush and clean the piston before trying to push it back in...

    Your seals will love you for doing this...
    did not do this. and ended up wasting a $95 and a weekend replacing all my seals... it is a good tip. but being an across, itll be at that age where most likely your pistons may need removing and cleaning anyways.
    Quote Originally Posted by Gonzo View Post
    If it rotates, oscillates, gyrates or reciprocates, put something slippery on it.

  12. #12
    Member Halo_2's Avatar
    Join Date
    Jun 2005
    Location
    From Where You'd Rather Be
    Motorbike
    R1
    Liked
    25 times
    Posts
    3,050
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)
    Its fine aslong as you only squeeze the lever a tiny bit enough to push out to where its clean, then give it a good scrub
    RiDe F@sT.. HaVe FúÑ).. PlAy LõÚd

  13. #13
    Member richarde's Avatar
    Join Date
    Feb 2009
    Location
    Vic Park
    Motorbike
    '98 RGV250, '05 KTM Superduke
    Liked
    1 times
    Posts
    431

    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)
    Be careful of brake cleaners - some dissolve rubber. I don't understand why someone would market a solvent that dissolves rubber as being good for cleaning a system which relys on rubber seals and uses rubber hoses (unless maybe they are Viton and aren't affected). It should say on the can if it is bad for rubber.

  14. #14
    Member
    Join Date
    Jul 2010
    Location
    Parkerville
    Motorbike
    Suzuki Across
    Liked
    0 times
    Posts
    101
    Mentioned
    0 Post(s)
    Tagged
    0 Thread(s)
    Got some brake cleaner on it. Managed to push it in just enough to get the pad on.
    The brake is an opposed piston, if that means anything to anyone.
    Once again, thanks for the advice.

+ Reply to Thread

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts

Content Relevant URLs by vBSEO 3.6.0