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Thread: Quick guide to a front end freshen up

  1. #1
    Member Dejavu's Avatar
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    Thumbs up Quick guide to a front end freshen up

    Since ive just learnt to post pic's heres a quick rundown of what i did today

    Quick guide to a front end freshen up, Fork seals and headstem bearings

    Things you will need to do this:

    1) Workshop manual for your specific model of Bike
    2) New fork oil and forkseals (From your Local Dealer)
    3) headstem bearing (From your Local Dealer or bearing joint)
    4) Decent tool set (C-Spanner, Sockets, Tbar Allen keys, screw drivers, Plastic Mallet ect.)
    5) Straps and a Strong Ceiling Joist.
    6) A Motorbike with stuffed forkseals and headstem bearings
    7) Second pair of hands (not paws, but thats all I had )

    To Start:




    Getting the front end totally off the ground with straps connected to the frame to pivot up (use rear stand aswell)
    Remove front wheel, forks and any other clutter around the front end to give access to head stem bearings.





    Refer to manual to rebuild your specific forks with the help of prepurchased parts



    Remove top triple clamp



    Pull back the lock tabs inbetween the doulbe nuts then remove with c-spanner the double nuts





    Then the lower tripleclamp should fall through



    Replace z bearings and repack new bearings with heaps of low temp grease



    Rebuild in reverse the way you stripped it down and tension up the tripleclamp to where its just grabbing as you turn lock to lock



    then dunnah all done in half a day.. even Dixy is happy
    Doing this thread took me longer... thanks Dingo



    disclaimer: you need a certain amount of mechanical know how.. this is not a be all guide and no responsability is accepted for any injury or damage as a result of following my crap instructions

  2. #2
    Member Sean'o's Avatar
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    Poor Dixy, she always gets the hard jobs!

  3. #3
    Member Mattis's Avatar
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    Nice work there Kev!!!

    It&#39;s good to see you are doing something constructive with your <strike>holidays</strike> recovery time

    Is a dog a compulsory item for this job, if so im shit out of luck

    "At the start of the season, you can’t win the championship in the first round, but you can lose it. The goal is not to lose it.” - Travis Pastrana

  4. #4
    Member Dejavu's Avatar
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    Poor Dixy, she always gets the hard jobs!
    [/b]
    she was catchin shadows the whole time

    Nice work there Kev!!!

    It&#39;s good to see you are doing something constructive with your <strike>holidays</strike> recovery time

    Is a dog a compulsory item for this job, if so im shit out of luck
    [/b]

    The dog is an optional extra... comes in handy for beatings when shit goes wrong

  5. #5
    Moderator Barfridge's Avatar
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    Beer is compulsary, dog is optional.
    In life you only get one lap, might as well make it a good one.

    Buy my stuff, everything now half price - http://www.perthstreetbikes.com/foru...woofer-144818/

  6. #6
    Member Maarken's Avatar
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    Nice one buddy .... Sorry i didn&#39;t stay to help u out i had a brand new CBR 1000RR to ride
    Dale Britton MotorCycles: 5/115
    Albany Hwy, Vic Park, Ph: 9470-1234 ...


    Kim Britton Kawasaki: 91 Dixon Rd, Rockingham, Ph: 9592-1113 ...

  7. #7
    Member Bulbous's Avatar
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    nice read sunshine...... good to see the old girl is still hanging in there......

    might have to get things like this stickied? then i will come round with the camera, and we can get some clear pics......

  8. #8
    Member chief wiggum's Avatar
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    you dont live in warwick do you? that looks like my old carport. and that bike is the one what was parked right behind me at the MAD ride.
    "I think she's kinda sweet...but she makes her living catching cum in her mouth and i'm sensing that's a problem with you"

  9. #9
    Member Dejavu's Avatar
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    you dont live in warwick do you? that looks like my old carport. and that bike is the one what was parked right behind me at the MAD ride.
    [/b]
    close but still not the right suburb alot of houses built back in that period around that area are identical in layout

    My sister rode the blade for Mad as my foot is still broken... im suprised she didnt run it up your arse (i crash proofed it just so she could ride it too)

    nice read sunshine...... good to see the old girl is still hanging in there......

    might have to get things like this stickied? then i will come round with the camera, and we can get some clear pics......
    [/b]

    yeah mate anytime ..
    all those pics were done on my phone camera .heance the shitty quality .


  10. #10
    Member Infusi0n's Avatar
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    Nice work kev but Dixy is actually not an optional extra she&#39;s a standard.

  11. #11
    Member Bendito's Avatar
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    This is a great "How To" *hint hint*

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